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"Fluorocarbons: Balanced Solutions for Society"
Foam Insulation . . . A Working Example

A Worldwide Perspective

There are 14 major types of insulating foams produced globally that are primarily used for appliance insulation, residential and commercial building insulation and specialty applications such as refrigerated stor- age, transport and pipe insulation. These products have used chlorofluorocarbons (CFCs), are now using hydrochlorofluorocarbons (HCFCs), and are expected to use hydrofluorocarbons (HFCs), as technology is developed and the Montreal Protocol is implemented across all nations.

HFCs --- The Balanced Solution

As of March 1999, fluorocarbons (HCFCs and HFCs) have accounted for 60% of all approved CFC-11 replacement technology projects in insulating foams.

Montreal Protocol Multilateral Fund Project Summary
  CFC-11 Tonnes
Replaced
Replacement Technology
(expressed in M. Tonnes of CFC-11 substituted)
Sector
(Number of projects approved)
Impact
M.Tonnes
HCFCs HFCs HCs Others
Rigid Foam (238) 10938 7144 58 3003 733
Foam Insulation conversion only (34)
The data does not include refrigerants
1998 636 0 849 513
  12936 7780 58 3852 1246

Commercially available throughout the world, HFCs are energy efficient, low in toxicity, cost-effective and can be used safely. They are truly useful compounds to manufacturers providing insulating foams that help save energy and reduce CO2 emissions.

CFC/HCFC/HFC Blowing Agents In Use Globally In Rigid Foams

The following graph shows the past and predicted global use of fluorocarbons in insulating foams.

Global Use Graph

Life Cycle Climate Performance (LCCP)

Insulating foams save energy and reduce CO2 emissions. In 1995, the building sector consumed approximately 34% of global energy, equating to 31% of global CO2 emissions. An average increase in global building energy efficiency of 1% would reduce CO2 emissions by 50-80 million metric tonnes annually.

Foam energy efficiency is heavily influenced by the choice of blowing agent, HFCs can currently produce 10-20% more efficient foams compared to other alternatives. Foams produced with HFCs also show superior LCCP. LCCP is the overall contribution to global warming of the manufacture, use and life of a blowing agent in a particular application. Energy efficiency considerations favor HFC use in most insulating foam applications.

LCCP of Foam Boardstock Insulating Sheathing for Residential Wood Walls1
Greenhouse Gases, million metric tonnes
CO2 Equivalent
U.S. Canada
Extruded
Polystyrene Foams
Polisocyanurate
Foams
Extruded
Polystyrene Foams
Polisocyanurate
Foams
Plastic mfg - energy
Plastic mfg - blowing agent
28
41
37
55
1.8
2.8
2.6
4.1
Avoided from annual energy savings 22 28 1.1 1.4
Greenhouse gas payback period, years 3.18 3.27 4.35 4.89
Avoided from 30-yr. energy savings 648 848 31.7 41.3
Net greenhouse gases saved 580 756 27.1 34.6
1Comparative Analysis of HFC and Alternative Technologies, A.D.Little, Inc. August 23, 1999

Manufacturing foam insulation consumes energy. However, these results show that energy saved far exceeds HFC manufacturing energy consumed, plus the direct blowing agent contribution.

Industry Principles

The foam industry supports the following responsible stewardship for HFC technology:

  • Provide technically feasible insulation products with favorable LCCP;
  • Promote technology and processes that provide financially sound societal investments; and
  • Minimize foam insulation manufacturing emissions, based on best available, affordable technology.

Balanced Solutions for Society... Insulating Foams are a Perfect Example of The Concept. 
Energy Efficiency, Reduced CO2 Emissions, Availability, Affordability.
HFCs --- the RIGHT Choice for Insulating Foams.

The Alliance for Responsible Atmospheric Policy is a leading industry voice that coordinates industry participation in the development of reasonable international and U.S. government policies regarding ozone protection and global climate change.

 
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